Aircraft Maintenance Engineers (AMEs) maintain and repair aircraft structures,
and avionic and mechanical systems. Aircraft maintenance engineers diagnose,
adjust, repair, or overhaul aircraft engines and assemblies, such as
hydraulic and pneumatic systems. Includes helicopter and aircraft engine
specialists.
Aircraft maintenance engineers inspect, maintain and
repair the various electrical/electronic, mechanical and structural
components of planes and helicopters.
They carry out routine pre-flight checks to ensure that an aircraft is safe
and passengers will not be endangered. More detailed inspections are also
carried out on each aircraft, where each component is examined and tested
for damage and faults. Where problems are detected, aircraft maintenance
engineers assess whether the component can be repaired, or if it needs to be
replaced entirely.
As an aircraft engineer, you will always be at the centre of things in
aviation; no aircraft takes off without being checked and signed-off by an
engineer.
The diversity of aircraft flying today means you will always have
something interesting at your fingertips. As an aircraft maintenance
engineer (AME – pronounced aye-mee) or licensed aircraft maintenance
engineer (LAME – pronounced ‘lay-mee’) you could specialise in checking and
maintaining:
aircraft engines and components – from simple piston engines to
complex microprocessor controlled jet aircraft engines
structural integrity – ranging from wood and fabric to
advanced composites and complex metal alloys.
electrical systems – some aircraft have the capacity to
generate enough energy to power a small town.
flight management, navigation and communication systems –
utilising microprocessor, satellite and laser technologies.
ANZSCO ID:3231
Alternative names: Aircraft
Maintenance Technician, Aircraft Maintenance Engineering
Tradesperson,
Knowledge, skills and attributes
An aircraft engineer must be methodical, meticulous and
love hands-on work. Aircraft engineers enjoy bringing all their
training and experience together to find and fix a physical problem
– and of course there is the instant satisfaction of seeing your
hard work really take off!
To become an aircraft maintenance engineer, you would need:
strong attention to detail
a preference for mathematics and science
the ability to work well individually and as part of a team.enjoy technical and engineering activities
medical fitness, with good hearing and vision (colour blindness may
make people unsuitable for some aircraft trades)
have good hand-eye coordination
be able to concentrate for long periods
be neat and accurate
be able to work in confined spaces and at heights on platforms
around aircraft.
Aircraft maintenance engineers install, maintain and repair
aircraft engines; airframes; airframe systems; electrical,
instrument and radio systems; and aircraft structures and surface
finishes.
As an aircraft maintenance engineer, you might:
dismantling, inspecting, testing, repairing and reassembling
aircraft engines, ancillary motors and engine accessories, electrical
systems, and subassemblies of aircraft frames
installing electrical circuits and equipment
testing aircraft communication equipment, aircraft instrumentation
and electronic systems using electronic testing equipment and
specialised test apparatus
replacing and testing aircraft oxygen system components
assembling parts and subassemblies of aircraft frames
conducting routine pre-flight inspections of engines, aircraft
frames and mechanical systems
maintaining records of action taken
may manufacture aircraft electrical, instrument and radio hardware
components
maintain, service, inspect, test and undertakes fault diagnosis of
airframe, engine and electrical systems, components and accessories on
aircraft. These include landing gears; wheels and brakes; skids;
pneumatic and hydraulic systems; fuel systems; flight control systems;
environmental control and pressurisation systems; fire detection and
prevention systems; oxygen systems; containerised cargo handling
systems; doors and windows; lighting systems; and ice and rain
protection systems
maintain, inspect, test and undertake fault diagnosis of electrical,
electronic, instrument and radio systems, components and accessories on
aircraft. These include generator and power distribution systems;
navigation, radar and integrated flight systems; indicating and
recording systems; lighting systems; aircraft information systems;
autopilot systems; fly by wire flight control systems; digital engine
control systems; in-flight entertainment and cabin systems; and
communication systems
fabricate, maintain and repair sheetmetal, bonded and non-metallic
composite material, and components on pressurised and non-pressurised
aircraft.
Aircraft maintenance engineers work full time; overtime and weekend
work is common.
Aircraft maintenance engineers and technicians work in hangars, in
repair stations, or on airfields. They must often meet strict
deadlines to maintain flight schedules. The environment can be loud
because of aircraft engines and equipment. Workers frequently bend,
stoop, and reach from ladders and scaffolds.
Aircraft maintenance engineers must wear protective clothing, such
as overalls, safety glasses and ear muffs. In some cases, especially
when working on the tarmac, they may also have to wear high
visibility clothing.
Tools and technologies
AMEs maintain landing gears; wheels and
brakes; skids; pneumatic and hydraulic systems; fuel systems; flight
control systems; environmental control and pressurisation systems;
fire detection and prevention systems; oxygen systems; containerised
cargo handling systems; doors and windows; lighting systems; and ice
and rain protection systems
They also maintain, inspect, test and undertake fault diagnosis of electrical,
electronic, instrument and radio systems, components and accessories on
aircraft. These include generator and power distribution systems;
navigation, radar and integrated flight systems; indicating and
recording systems; lighting systems; aircraft information systems;
autopilot systems; fly by wire flight control systems; digital engine
control systems; in-flight entertainment and cabin systems; and
communication systems.
Education and training/entrance requirements
To become an aircraft maintenance engineer you
usually have to complete an apprenticeship or traineeship in
Aeroskills (Avionics/Mechanical/Structures). Entry requirements may
vary, but employers generally require junior secondary school
certificate or equivalent.
You can also become an aircraft maintenance engineer by completing a
VET qualification in aeroskills. A Certificate IV
in Aeroskills (MEA40715) is usually required to attain an Aircraft
Maintenance Engineer role. Many organisations also require
candidates to hold their Civil Aviation Safety Regulations (CASR)
Part 66 Licensed Aircraft Maintenance Engineer (LAME) licence.
Further study can lead you to becoming qualified as a Licensed
Aircraft Maintenance Engineer. An Aircraft Maintenance Engineer can
only work on aircraft under the supervision of a Licensed Aircraft
Maintenance Engineer.
The licence categories are
Category A
Category B1
Category B2
A1 - turbine-engined
aeroplanes
B1.1 -
turbine-engined aeroplanes
Avionics
A2 - piston-engined
aeroplanes
B1.2
piston-engined aeroplanes
Category C
Large aircraft in a base maintenance
activity
A3 - turbine-engined
helicopters
B1.3
turbine-engined helicopters
A4 - piston-engined
helicopters
B1.4
piston-engined helicopters
Aircraft maintenance engineer licences are perpetual, but
to keep licences current, aircraft maintenance engineers are
required to have 6 months experience in the field during the
previous 24 months.
Due to the ever-increasing complexity of aircraft, LAMEs are
encouraged to undertake ongoing training, using courses such as
those offered by manufacturers, employers or external contractors.
Employment Opportunities
Licensed aircraft maintenance engineers are particularly in demand,
especially ones who are Australian-qualified. To gain an aircraft
engineer’s licence, you need to meet technical training and
proficiency requirements, have an understanding of aviation
regulations, legislation and have gained the relevant practical
experience.
The more qualifications and variety of engine/system/type licences
you have, the better your employment and career opportunities.Australia’s aircraft engineer trade qualifications conform to
international standards, so you could find yourself working for a
global maintenance company with the opportunity to work anywhere in
the world.
You could have a satisfying career keeping
Australia’s fleet of more than 15,000 private and commercial
aircraft flying safely.
Aircraft Maintenance Engineers (Avionics) inspect, test, align,
repair and install aircraft electrical and avionic system
components. Aircraft maintenance engineers
inspect, maintain and repair the various
electrical/electronic, mechanical and structural components of
planes and helicopters. They carry out routine pre-flight checks to
ensure that an aircraft is safe and passengers will not be
endangered. More detailed inspections are also carried out on each
aircraft, where each component is examined and tested for damage and
faults. Where problems are detected, aircraft maintenance engineers
assess whether the component can be repaired, or if it needs to be
replaced entirely.
Avionics engineers work on aircraft electrical, instrument,
communication and navigation systems. These systems include complex
computer technology and involve high-tech equipment such as radar,
electrical
generators, navigation, communications, fly-by-wire, auto flight and
digital systems, to name just a few.
ANZSCO ID: 323111
Alternative names: Avionics
Technician; Airframe
Mechanic,
Powerplant Mechanic;
dismantles, inspects, tests, repairs and reassembles
aircraft engines, ancillary motors and engine accessories, electrical
systems and sub-assemblies of aircraft frames
installs electrical circuits and equipment
tests aircraft communication equipment, aircraft
instrumentation and electronic systems using electronic testing
equipment and specialised apparatus
replaces and tests aircraft oxygen system components
assembles parts and sub-assemblies of aircraft frames
conducts routine pre-flight inspections of engines,
aircraft frames and mechanical systems
maintains records of action taken
may manufacture aircraft electrical, instrument and
radio hardware components.
Working conditions
Avionics aircraft maintenance engineers work in a range of
environments such as indoors in workshops or the hangar, outdoors on
the airfield, or on the flightline where aircraft await departure.
Working conditions in the hangar are well ventilated and strict
safety regulations ensure that risks are minimised.
They may work long hours, do shiftwork, work on weekends and may be
on call. Tools and technologies
Aircraft maintenance engineers use power tools such as pneumatic
drills, grinders and riveters. Hoists are used to remove engines and
other aircraft components, which can then be dismantled and tested
using specialised equipment to check electrical signals and
corrosion. In some cases components may be x-rayed or checked using
magnetic inspection equipment to check for cracks that the naked eye
may not notice.
Aircraft maintenance engineers must wear protective clothing, such
as overalls, safety glasses and ear muffs. In some cases, especially
when working on the tarmac, they may also have to wear high
visibility clothing.
Education and training/entrance requirements
To become an aircraft maintenance engineer specialising in avionics,
you need to undertake an apprenticeship in aircraft maintenance
engineer (avionics). The apprenticeship usually takes 48 months to
complete and is available as a school-based apprenticeship.
Many aircraft maintenance engineers (AME) begin their careers with
an airline, the Australian Defence Force or a general aviation
maintenance organisation. Whether you work in civil aviation or the
military, you should focus on studying towards gaining a Certificate
IV in Aeroskills qualification (trade specific). Although this
qualification does not directly qualify for a licence issued by
CASA, if completed through a CASA approved Part 147 Maintenance
Training Organisation (MTO) it can form part of the pathway toward
the issue of a licence, provided CASA examination standards are met.
See Did You Know
below to see the new degree course offered between Aviation
Australia and Central Queensland University.
Employment Opportunities
Aircraft maintenance engineers may be employed by Approved
Maintenance Organisations in general aviation, domestic and
international airlines, aerospace companies and the Australian
Defence Force.
Queensland-based Aviation Australia and CQUniversity have
joined together to launch the first dual-award aircraft maintenance
degree in the nation – and third in the world.
The course was developed to address the rapidly growing demand for
licensed aircraft maintenance engineers, especially as the industry
evolves from the pandemic.
Students will graduate with a Bachelor of Engineering Technology
(Aircraft Maintenance – Avionics) and a Diploma of Aircraft
Maintenance Engineering – Avionics in three years.
Half will be delivered by Aviation Australia and the rest by
CQUniversity.
Aviation Australia chief executive officer William Horrocks said the
organisation developed the course to ensure graduates grow with the
dynamic evolution of the industry.
“The field of aviation and aerospace is rapidly growing, and
education and training providers are still only scratching the
surface of the future potential applications for aviation
technologies,” he said.
For the first 1.5 years, students will study with Aviation Australia
in undertaking a Diploma in Aircraft Maintenance Engineering –
Avionics.
According to the organisation, it is the only approved European
Aviation Safety Agency (EASA) course outcome available in Australia.
The second half of the degree will be taught by CQUniversity for all
practical aspects of learning, including flight control, navigation,
auto-flight, communication and avionics systems.
Additionally, students will also get hands-on experience with
maintenance materials and asset management.
Students will also gain “deeper understanding” in unmanned aerial
vehicles (drones).
CQUniversity’s vice-chancellor, Professor Nick Klomp said “graduates
need a strong combination of theoretical knowledge, technical skills
and hands-on experience to forge a successful career in the rapidly
evolving aviation industry”.
Aircraft maintenance has been inching towards greater demand in the
past few years.
Global demand analysis by industry players – Boeing Pilot and
Technician outlook 2020-2039 – forecasts higher demand for skilled
labour in avionic technology in the Asia-Pacific region.
While COVID-19 impacted the industry, Australian Industry and Skills
Committee expects MRO services will increase by 2.7 per cent in the
coming years as airlines and defence upgrade fleets.
While most aircraft were grounded due to the pandemic, all jets
still required maintenance to safely fly again.
Bachelor students who have met requirements can apply for a
CASA-certified Australian Remote Pilot License (RePl).
The course will be delivered through on-campus and online learning
at Aviation Australia’s Brisbane Campus.
The CQUniversity element will be delivered in Cairns or online.
This is a landmark move in the Australian aviation industry, as
aircraft maintenance study has been predominately offered through
short courses or part of another degree.
Mechanical
engineers work on aircraft engines and aircraft systems such as electrical
flight controls, undercarriage and braking systems, fuel, hydraulics, cabin
pressurisation and more. Many of these systems are now computer controlled
which means that aircraft maintenance engineers require thorough training in
modern aircraft systems technology.
Aircraft Maintenance Engineers (Mechanical) inspect,
test, repair and install aircraft hydromechanical and flight system
components and aircraft engines, subassemblies and components.
An aircraft mechanic (mechanical) overhauls, inspects, repairs, modifies and
tests airframe and engine components in a workshop environment, after they
have been removed from the aircraft. These include landing gears; wheels and
brakes; fuel, pressurisation, pneumatic and hydraulic devices; flight
control surfaces and power control packages; environmental control
components; piston and gas turbine engines; propellers and rotor blades;
transmissions; and associated engine components. They may also perform
flight simulator maintenance.
An aircraft maintenance engineer (mechanical) maintains, services, inspects,
tests and undertakes fault diagnosis of airframe, engine (including
propellers and rotors) and electrical systems, components and accessories on
aircraft. These include landing gears; wheels and brakes; skids; pneumatic
and hydraulic systems; fuel systems; flight control systems; environmental
control and pressurisation systems; fire detection and prevention systems;
oxygen systems; containerised cargo handling systems; doors and windows;
lighting systems; and ice and rain protection systems.
Working conditions
Mechanical aircraft maintenance engineers work in a range of environments
such as indoors in workshops or the hangar, outdoors on the airfield, or on
the flightline where aircraft await departure. Working conditions in the
hangar are well ventilated and strict safety regulations ensure that risks
are minimised.
Mechanical aircraft maintenance engineers can work long hours, do shift
work, work on weekends and may be on call.
Tools and technologies
Mechanical aircraft maintenance engineers work in a range of environments
such as indoors in workshops or the hangar, outdoors on the airfield, or on
the flightline where aircraft await departure. Working conditions in the
hangar are well ventilated and strict safety regulations ensure that risks
are minimised.
Mechanical aircraft maintenance engineers can work long hours, do shift
work, work on weekends and may be on call.
Education and training/entrance requirements
Mechanical Diploma students learn the skills to maintain jet engines, brake
and undercarriage systems, structural components, cabin pressurisation, fuel
and pneumatic components, flight controls, hydraulics and much more.
To become an aircraft maintenance engineer specialising in mechanics, you
need to undertake an apprenticeship in aircraft maintenance engineer
(mechanical). The apprenticeship usually takes 48 months to complete and is
available as a school-based apprenticeship.
Apprenticeships and traineeships
As an apprentice or trainee, you enter into a formal training contract with
an employer, enabling you to complete training towards a nationally
recognised qualification. You spend time working and learning practical
skills on the job and you spend some time undertaking structured training
with a registered training provider.
You can do an apprenticeship or traineeship if you are a school-leaver,
re-entering the workforce or as an adult or mature-aged person wishing to
change careers. You can even begin your apprenticeship or traineeship while
you're still at school.
If you are still at school you can access an apprenticeship through your
school. Talk to your school's VET Co-ordinator to start your training now
through VET in Schools. If you are no longer at school you can apply for an
apprenticeship or traineeship and get paid while you learn and work.
Employment Opportunities
Aircraft maintenance engineers may be employed by Approved Maintenance
Organisations in general aviation, domestic and international airlines,
aerospace companies and the Australian Defence Force.
I was working in a dead-end job, when a friend talked me into
looking into aircraft maintenance engineering. I was always pretty
good at mechanical things, but I just didn’t have the confidence
when it came to writing. And, I’ve always been interested in
anything that flies. I can’t help it; if I hear an engine overhead,
I still look up.
So, I went to South Metropolitan TAFE, spoke to the lecturers, and
enrolled in the Aeroskills Certificate II a few months later. I
decided to take my career further and complete a 12 month course.
I may have done well at TAFE but starting work was a bit of a shock
because there was so much I didn’t know. But I worked towards my
goal, and the rest of the team really took the effort to teach and
train me.
I think this is when everything started to fall into place. After 4
years, I finished my apprenticeship and got the job I have now, at
QantasLink in Brisbane. I just got in the car and made a road trip
of it, Perth to Brisbane, taking my time and stopping in places I’d
never been before. It made me realise the kinds of opportunities
that my career could give me.
A normal day on the job for me would be anything from airframe and
hydraulic inspections to engine maintenance and engine changes. We
do all types of maintenance as well as troubleshooting if there’s a
defect. I love the troubleshooting the most – actually fixing things
and changing critical components, like defect rectifications for an
engine or propeller system. You feel like you have achieved
something. You go home and you know what you’ve been doing matters.
I actually enjoy everything I do – it gives me a great sense of
achievement. I’ve started studying for my diploma which will give me
even more options for my future. I’m still pretty hard on myself – I
figure I have to be to get licensed. But I would definitely
recommend a career as an aircraft maintenance engineer. It’s really
the kind of job that can bring you a great future, if you put in the
hard work.
(Source:
CASA, pg 11)
Structures
engineers repair and manufacture parts for the body of an aircraft.
They may work with high-tech composite materials, ranging from
aircraft-grade metals to new generation materials such as carbon
fibre, boron and Kevlar, the same materials found in space vehicles
and Formula 1 race cars.
Structural aircraft maintenance engineers mainly focus on
metal forming and joining processes, working on the frame of the aircraft.
They are responsible for inspecting, maintaining and repairing the
structural frame, the internal ribs, engine cowlings and checking for cracks
in the wings, tail and fuselage. This involves pre-flight examinations and
evaluations of aircraft systems to detect and diagnose faults and prevent
malfunction. When changes are made, they put the aircraft through a series
of tests to ensure it is functioning properly and in safe condition for
flights.
Aircraft Maintenance Engineer (Structures) - fabricates, maintains and
repairs sheetmetal, bonded and non-metallic composite material, and
components on pressurised and non-pressurised aircraft. They must be
familiar with airframe, engine and electrical components. They carry out a
wide variety of metal forming and joining processes using hand and power
tools, and work with various fibre-reinforced plastic materials.
Working conditions
Structural aircraft maintenance engineers work in a range of environments
such as indoors in workshops or the hangar, or on the flightline where
aircraft await departure. Working conditions in the hangar are well
ventilated and strict safety regulations ensure that risks are minimised.
Structural aircraft maintenance engineers can work long hours, do shiftwork,
work on weekends and may be on call.
Tools and technologies
Aircraft maintenance engineers (structural) focus on the structure or
airframe of the craft, including wings, tail, control surfaces and fuselage.
They work with sheet metals, hi-tech fibre reinforced materials and
composites. They perform metal forming or joining processes, and will use
power tools and specialised machinery to repair aircraft sheet metal.
Education and training/entrance requirements
To become an aircraft maintenance engineer specialising in structures, you
need to complete an apprenticeship. The aircraft maintenance engineer
(structures technician) apprenticeship usually takes 48 months to complete
and is available as a school-based apprenticeship.
An aircraft maintenance engineer can only work on aircraft under the
supervision of a Licensed Aircraft Maintenance Engineer (LAME).
Apprenticeships and traineeships
As an apprentice or trainee, you enter into a formal training contract with
an employer, enabling you to complete training towards a nationally
recognised qualification. You spend time working and learning practical
skills on the job and you spend some time undertaking structured training
with a registered training provider.
You can do an apprenticeship or traineeship if you are a school-leaver,
re-entering the workforce or as an adult or mature-aged person wishing to
change careers. You can even begin your apprenticeship or traineeship while
you're still at school.
If you are still at school you can access an apprenticeship through your
school. Talk to your school's VET Co-ordinator to start your training now
through VET in Schools. If you are no longer at school you can apply for an
apprenticeship or traineeship and get paid while you learn and work.
Employment Opportunities
Aircraft maintenance engineers may be employed by Approved
Maintenance Organisations in general aviation, domestic and
international airlines, aerospace companies and the Australian
Defence Force.
examine and inspect aircraft components, including landing gear,
hydraulic systems, and deicers to locate cracks, breaks, leaks, or other
problems
conduct routine and special inspections as required by regulations
inspect completed work to certify that maintenance meets standards
and that aircraft are ready for operation
read and interpret maintenance manuals, service bulletins, and other
specifications to determine the feasibility and method of repairing or
replacing malfunctioning or damaged components
maintain repair logs, documenting all preventive and corrective
aircraft maintenance
modify aircraft structures, systems, or components, following
drawings, schematics, charts, engineering orders, and technical
publications.
Working conditions
Most aircraft mechanic and service technicians work full time; overtime and
weekend work is common.
Aircraft mechanic and service technicians work in hangars, in repair
stations, or on airfields. They must often meet strict deadlines to maintain
flight schedules. The environment can be loud because of aircraft engines
and equipment. Workers frequently bend, stoop, and reach
from ladders and scaffolds.
To become an aircraft mechanic you usually have to complete an
apprenticeship or traineeship in Aeroskills
(Avionics/Mechanical/Structures), including completing one or more
components of the VET Aeroskills Training Package.
Employment Opportunities
Air traffic is expected to gradually increase; however, new aircraft
are generally expected to require less maintenance than older
aircraft. Airlines may continue to outsource maintenance work to
specialised maintenance and repair companies both domestically and
abroad. Increased specialisation will allow maintenance facilities
to use their resources more efficiently and this will therefore
limit growth in the number of jobs available.
There have been numerous Aviation magazine
articles (eg.
Skies Mag) stating that there is a shortage of AME Technicians
due to COVID and retirement of current AME Technicians.